SolusCast: Cracks in heavy model

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dcpattni
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Re: SolusCast: Cracks in heavy model

Postby dcpattni » Sat Apr 14, 2018 4:34 pm

Hello Everyone,

Sorry for delay....@M-Williams thank you i used cool water and will continue, check below images....i'm not 100% happy with casting special for door details what could be the problem?...
@ 775C 5 hours did vacuum flasks for almost 1 min then return in oven after 2 1/2 hours did casting @ 630C.
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IMG_20180411_102818.jpg
IMG_20180409_162037.jpg
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mongerdesigns
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Re: SolusCast: Cracks in heavy model

Postby mongerdesigns » Sat Apr 14, 2018 4:52 pm

Which investment are you using?
Monger Designs a.k.a. Monger
http://www.mongerdesigns.com

Junction3d - Official US Distributor for the SOLUS 3D PRINTER
http://www.junction3d.com

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dcpattni
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Re: SolusCast: Cracks in heavy model

Postby dcpattni » Sat Apr 14, 2018 7:11 pm

@ mongerdesigns- SRS cadcast investment.
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Re: SolusCast: Cracks in heavy model

Postby rsaldivar » Sat Apr 14, 2018 8:55 pm

just by the looks of it , to me , it looks like not enough curing , but if you cured that as you posted , for like 8 hours , I would say it's not the cure , I don't know that investment you are using , I like optima , I do see I don't agree with you burnout cycle , one hour is not enough in my opinion

this is what I do
bench sit 3 hours min. , and when poss. overnight
3 hours at 350 F.
1.5 - 2 hours at 700 F
3 hours at 1450 F , these look thin , for heavy you should do more time
down to cast temp. of about 900 - 1000 F , should take about 1 - 1.5 hours to get there , these look thin , so I would cast at about 900 - 1000 because if they were a reg. halo ring for example I would use 700 - 800 to cast , for these you want the metal not to cool down going to where it need to get to , and a hotter flask will help with that
dcpattni
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Re: SolusCast: Cracks in heavy model

Postby dcpattni » Sun Apr 15, 2018 4:07 pm

what i did as said early nothing to hid, door details is more important! (after print cleaning in warm soap water by using Ultrasonic, curing unit from Reify, curing already done 8 hours under water, remove supports again curing underwater 3hr & without water 2 hours).

40/100 with boric powder 2%.
after investment 5 hours bench sit.
burnout cycle
165c-1 Hour
550c- 1 hour
775c- 7 hours
630c- casting temp....Silver will melt @ 1020C hand pour.
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Jewelermdt
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Re: SolusCast: Cracks in heavy model

Postby Jewelermdt » Mon Apr 16, 2018 12:26 am

Any wax you use on a resin model needs a way to melt out. If it's trapped in the investment, it will boil and can cause defects. I find getting fine detail to come out is to pain that area with investment before you pour and vacuum it. Plus have lots of feeds to it. Might also cast better tilted as much a possible so metal flowing over the design doesn't cause disturbance.
I also think your 550C needs to be at least 2 hours to give the wax more time to melt out.
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Re: SolusCast: Cracks in heavy model

Postby rsaldivar » Mon Apr 16, 2018 5:20 pm

165 c should be 3 hours min. 4 if poss. , at one hour the crucible is still wet , it need to dry out
550 c should be 2 hours
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Re: SolusCast: Cracks in heavy model

Postby dcpattni » Mon Apr 16, 2018 7:11 pm

Hi,

will try again SC resin same door after putting in flasks will share you image if need to change will do then cast...
@ Jewelermdt what do you mean by feeds (vibrating after pouring investment?).....tilted also i didn't understand can u give some picture....

cast burn out will do as per said
bench sit 5h
165C-3h
550C-2h
775C-7h
casting at 630C.

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